煤炭工程 ›› 2016, Vol. 48 ›› Issue (6): 139-141.doi: 10.11799/ce201606042

• 装备技术 • 上一篇    下一篇

基于离散元法的煤炭运矿车强度计算

潘成杰   

  1. 中国煤炭科工集团太原研究院
  • 收稿日期:2016-01-11 修回日期:2016-02-26 出版日期:2016-06-10 发布日期:2016-06-30
  • 通讯作者: 潘成杰 E-mail:panchengjie710@163.com

The Strength Calculation of Underground Dump Truck in Coal Based on Discrete Element Method

  • Received:2016-01-11 Revised:2016-02-26 Online:2016-06-10 Published:2016-06-30

摘要: 针对目前运矿车结构强度分析,施加载荷环节往往依靠经验或简单计算进行预估,分析结果不能完全真实地反映车体实际受力情况。将离散元方法引入到设备有限元强度校核中,建立煤料离散元模型,通过模拟装载过程,获取煤料离散单元对车体的作用力,然后将数据导入到有限元软件中进行耦合,进行强度校核。该方法真实地将煤料对车体的作用力准确地施加到有限元模型中,可得到车体应力应变,以及根据计算比例因子,得到料斗所受可信作用力。该研究将为改进运矿车的设计和使用性能,提高产品生产效率,提供强大依据。

关键词: 运矿车, 离散元, 有限元, 强度校核, 应力应变

Abstract: With the awareness of energy conservation and environmental protection constantly enhanced, the reliability and the lightweight design of the equipments used in coal mine had become hot issues and key technologies. At present in the area of the structural strength analysis of the underground dump truck, the pre-estimate of applied stress usually depend on human experience and simple calculation, which led to large deviation between the analysis result and the actual stress state of the truck-body. In the paper, the discrete element method was introduced into the finite element strength check. Depend on the establishment of coal material's discrete element model and the simulation of the material loaded process, the applied force of the truck body from coal material discrete element could be acquired. Then the finite element software could conduct coupling and strength checking under the obtained data. Through this method, the finite element model could be applied genuine and reliable forces, and the stress and the strain of tuck body could be figured out correctly. The more reliable truck hopper's stress state could be obtained by scale factor calculated. The improvement of underground dump truck design and the increasement of productive efficiency could be benefited from the research.

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